Controlled CNC remakes when roller alignment and concentricity cannot be guessed.
We produce NEW roller remakes—never repairs—using measured samples or legacy documentation. Critical diameters, faces, and datums are verified to eliminate misalignment, tracking issues, and premature bearing or surface failure. This is a controlled inspection-backed remake when accuracy matters.
CNC Remakes of Roller Components
Rollers are typically remade when wear, distortion, or damage makes original geometry unreliable. A full CNC remake provides a clean, verifiable solution with controlled datums, predictable fit, and measurable outcomes—without inheriting hidden defects.
Conveyor rollers with integrated shafts
Idler rollers with bearing journals
Guide rollers with crowned or profiled OD
Process rollers with critical surface finish
Drive rollers requiring concentric features
Support rollers with axial load faces
Custom rollers from damaged samples
How We Control Accuracy in CNC Remakes
Accuracy comes from verification and controlled machining, not guesswork.
Datums re-established from functional surfaces, not worn reference points
Concentric features machined in controlled relationships
Geometry recreated without inheriting distortion or wear
Predictable fit on installation without alignment correction
When a CNC Remake Makes Sense
Clear indicators that a remake is required:
Cracked, bent, or fractured roller bodies
Surface wear affecting tracking or load distribution
Worn journals or damaged bearing seats
Obsolete rollers with no available replacements
Missing, outdated, or unreliable drawings
Dimensional drift causing alignment problems
Technical Capabilities
Materials
4140 alloy steel
1018 carbon steel
6061 aluminum
7075 aluminum
Common Features
Sample-based dimensional measurement
Datum structure defined before machining
Final inspection against recovered geometry
Frequently Asked Questions
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T&D Machine
Serious Machining for Serious Parts.
Contact
Email: sales@tdmachine.net
Phone: (262) 781-3870
Location
Wisconsin, USA