Controlled CNC remakes for sealing- and alignment-critical end caps.
We manufacture NEW end cap components from sample or legacy documentation. Each part is fully measured, datumed, and verified before machining to control sealing faces and bore alignment. This eliminates leakage, misalignment, and unpredictable performance common with patched parts.
CNC Remakes of End Cap Components
End caps are typically remade when sealing surfaces, bores, or bolt patterns are compromised and no reliable print exists. A full remake allows clean datum recovery, measurable geometry, and verification that repairs cannot provide.
Hydraulic cylinder end caps
Pump housing end caps
Gearbox and drive end caps
Bearing carrier end caps
Pressure-retaining end caps
Flanged end caps with bolt patterns
Multi-bore or ported end caps
How We Control Accuracy in CNC Remakes
Accuracy comes from measured geometry and controlled machining, not material correction.
Datums re-established from functional sealing and mounting features
Bore and face relationships verified to control alignment and concentricity
Geometry measured before machining to reduce unknowns
Finished parts verified for predictable installation and sealing
When a CNC Remake Makes Sense
Clear signals a new part is required.
Cracked, broken, or pressure-compromised end caps
Persistent leakage or alignment issues after previous attempts
Missing, outdated, or unreliable drawings
Leakage traced to geometry loss
Distorted sealing faces or worn bores
Obsolete or unsupported valve designs
Technical Capabilities
Materials
4140 and alloy steels
1018 and carbon steels
6061 and 7075 aluminum
Stainless steel alloys
Common Features
Incoming part measurement and feature mapping
In-process dimensional checks against recovered datums
Final inspection to confirm fit, alignment, and sealing geometry
Frequently Asked Questions
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T&D Machine
Serious Machining for Serious Parts.
Contact
Email: sales@tdmachine.net
Phone: (262) 781-3870
Location
Wisconsin, USA